Kyron MAX is a new line of injection-moldable composites, with both glass and carbon fiber versions, from Piper Plastics. The material comes in three performance levels. Depending on the combination of polymer type and fillers, tensile strength can reach from up to 50,000 psi (345 MPa) to as high as 120,000 psi (827 MPa). That last figure puts it above steel, Dave Wilkinson, materials engineering manager for Piper Plastics, told Design News. Tensile modulus ranges from up to 5 million psi (35 GPa) to as high as 12 million psi (83 GPa).Pictured here,
The composites are almost 75% lighter than steel and about 60% lighter than titanium. Polymers include PEEK, PPS, PEI, PPA, and PA. "The strength of any fiber-filled polymer is the strength of that fiber combined with the strength of the fiber's adhesion to the polymer," Wilkinson told us. "So we've developed a stronger fiber and a new sizing technology to adhere the fiber to the polymer. Depending on the application's mechanical strength needs, we use either short or long fibers."
There are still obvious questions here. For example plastics are known for cold flow and creep, and a bolt stretching out under its intended load and getting looser isn't much of a bolt. Still, that should have shown up by now in early development, and there's nothing else that won't be resolved by some standard tests. An interesting, cool development.