Thanks to the weekday newsletter, Payload, we learn that a German-based space startup called ATMOS has received regulatory approval to fly the first test flight of its novel Phoenix reentry capsule. It's an approach I haven't seen documented before and I'm expecting most of you will find it interesting. It also makes ATMOS the first European company to attempt a reentry from space.
During the mission, scheduled to launch on SpaceX’s Bandwagon-3 rideshare mission as early as April, Phoenix will complete two Earth orbits before blasting through the atmosphere and landing in the Indian ocean—without any parachute.
Like all of rocket science, the tradeoffs associated with reentry are brutal, and a higher orbit brings higher speeds which makes the trades harder. In the case of the Orion capsule or other satellites returning from the moon, they come in much faster than something in Earth orbit. Yes, if they did a longer retro rocket burn they could reenter at a lower speed, but that comes at the cost of carrying fuel to burn which reduces the payload that can be sent to the moon to start with. Since the modifications to Orion's mission profile to prevent the kind of heat shield damage the first flight had, it's arguable that a lower speed could have prevented that damage.
The ATMOS team has come up with totally different approach.
Unlike other reentry capsules, which use ablative heat shields, Phoenix relies on an inflatable heat shield to protect its payloads from the shock and heat of reentry. It inflates using a two-stage system of nitrogen gas canisters and air intakes to suck air out of the atmosphere, reaching a full diameter of 6 m. The combination of light weight and large surface area make for a slower, cooler reentry.
Altogether, the 250 kg-class reentry vehicle can carry 100 kg of cargo at full capacity, an order of magnitude more efficient than other reentry technologies.
“It’s a very risky approach, but if it works, then there’s pretty much no technology out there that is as lightweight as ours,” ATMOS CEO Sebastian Klaus told Payload.
Phoenix I is ready to ship to Florida for its first flight. Image: ATMOS Space Cargo
This is a prototype flight of the technology and will carry at least three payloads for paying customers - who will get a discount since it is a prototype flight. Of the three that Payload describes, at least two seem that they may also be prototypes.
The company is looking to fly two more missions in '26 and four in '27 with an ultimate goal of one launch every month. They're also planning on scaling the vehicle up in size, talking about carrying up to 25 metric tons (55,000 pounds) per flight.
“Think about what you can do with 25 metric tons. You can talk about factories in space. You can talk about catching a complete satellite and bringing it back down to earth. You can think about bringing back a rocket upper stage and making rockets reusable,” Klaus said.
Okay, now this is really peeving me off. Why? Because NASA, our NASA, had designs on inflatable heat shields back in the 1960s. There were several proposed launch vehicles, including post-Moon Saturn family first and second stages, that would have used inflatable heat shields to recover said units.
ReplyDeleteThere were several inflatable heat shield 'life boats,' for 1 to 5 people, designed during and after the Mercury era. The latest designs were part of the Space Station Freedom/ISS lifeboat/rescue/escape programs.
So now some German company is finally doing it?
Come on.
Well...
Admittedly, a lot of those early designs WERE designed by Germans, so...
But, still, geez. This tech, proven by the USAF, could have been in use in the late 60's, and definitely been in use by the time of the Columbia disaster.
I dare say that while the concept is similar, there just is no comparison of materials technology between 1960s and today.
DeleteIndeed, the advance in those technologies may be the very reason why NASA or anyone else is not using inflatable heat shields.
However, a start up like ATMOS looking for entry into a niche of the space industry may feel compelled. If they succeed (more than proof of concept required), they may very well become lead as heat shield source. Low cost entry, high stakes reward.
We're going to see a lot more of companies developing in a narrow facet of the overall launch/mission/recovery.
I mean, who would go head to head with Space X. The preference will be to develop a successful component used by Space X and the like.
The heat shield on Artemis failed primarily because NASA stuck with the same recipe even after the ingredients were changed, courtesy environmental regs.
Auto paint mfgs had the same problem. The result was failed coatings. But they figured it out.
Auto manufacturers were being Green.
DeleteThe results were as expected with the technology of the day.
GM paint color coat peeled off the primer coat because they were not compatible.
This is kinda like aerobraking a la 2010, the sequel to 2001 A Space Odyssey. The Russian ship deployed these huge inflatable bags to slow down in Jupiter's upper atmosphere.
ReplyDeleteWhich was a plan for an enhanced Apollo capsule (on top of a very large Apollo capsule looking capsule) for use in a Mars landing and return. Literally a balloon parachute.
DeleteAgain, projects from the late 60's. The book of "What We Could Have Had" is rather thick. Nuclear space propulsion, orbital tugs, reuse of upper stages to make space stations (including rotating stations and either dedicated empty stages (like Skylab) or reconfigured 'wet' stages that were full of fuel,) and sooo much more.
At one time I had whole notebooks of printouts of this stuff. Sadly lost it all in a move.
> "This is kinda like aerobraking a la 2010"
DeleteIn the movie version.
In the book, the Leonov used a conventional heat shield at the front of the ship to aerobrake around Jupiter's atmosphere.
CHAPTER 05 -¶ Apart from the four huge propellant tanks, which would be dropped off as soon as the transfer orbit was achieved, Leonov was surprisingly small. From heat shield to drive units was less than fifty yards; it was hard to believe that so modest a vehicle, smaller than many commercial aircraft, could carry ten men and women halfway across the Solar System. ¶-
CHAPTER 14 -¶ The ship was now rocking noticeably, like a small boat in a choppy sea. Was that normal? wondered Floyd. Just for a moment, before he managed to expel the thought, he had a vision of the walls suddenly glowing cherry red, and caving in upon him. Like the nightmare fantasy of Edgar Allan Poe’s ‘The Pit and the Pendulum’, which he’d forgotten for thirty years.
But that would never happen. If the heat shield failed, the ship would crumble instantly, hammered flat by a solid wall of gas. There would be no pain; his nervous system would not have time to react before it ceased to exist. He had experienced more consoling thoughts, but this one was not to be despised. ¶-
CHAPTER 15 -¶ Though they were all expecting it, everyone jumped at the sudden muffled thud of explosive charges, and the jolt of separation. A few seconds later, a large, still-glowing disk floated into view, slowly turning end-over-end as it drifted away from the ship.
"Look!" cried Max. "A flying saucer! Who’s got a camera?" There was a distinct note of hysterical relief in the laughter that followed. It was interrupted by the captain, in a more serious vein.
"Goodbye, faithful heat shield! You did a wonderful job."
"But what a waste!" said Sasha. "There’s at least a couple of tons left, Think of all the extra payload we could have carried!"
"If that’s good, conservative Russian engineering," retorted Floyd, "then I’m all for it. Far better a few tons too much - than one milligram too little."
Everyone applauded those noble sentiments as the jettisoned shield cooled to yellow, then red, and finally became as black as the space around it. It vanished from sight while only a few miles away, though occasionally the sudden reappearance of an eclipsed star would betray its presence. ¶-
See https://www.deviantart.com/robcaswell/gallery/28530986/leonov-project for a series of pictures of the book-version of the Leonov. I really wish the movie had gone with this instead.
Excellent!
DeleteWhile I'm sure I saw the movie, and less sure that I read the book, both memories have faded over the intervening 40 years. So every concept in every sentence here was new to me.
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